The oil of your compressor cools, provides lubrication and protection to the components made of metal in your air compressor. Choosing the right type and amount of compressor oils is vital to extending your equipment’s lifespan and securing your investment.
Donaldson’s wrapped air-oil separators feature our exclusive Synteq XP coalescing media to help your system meet low oil carryover requirements while maintaining efficiency and performance. This helps minimize energy use and prolongs the life of equipment.
Factors Affecting Oil Performance
Compressor oil is a vital part of a healthy air system, managing wear and tear among the components of the compressor, and also providing cooling for your compressor. It also helps reduce contaminants within the system.
If a compressed air system is well maintained, system in a well-maintained compressed air system, the ratio between condensate and lubricant will be less than one parts per million (ppm). The level of contamination could cause problems in factories for food processing when it comes into contact with food.
Making use of compressor oil that is food grade eliminates the risk of bao gia dau may nen khi truc vit this contamination. It also reduces the cost to collect and dispose of oil that is contaminated condensate. This also reduces the cost for energy to combat high pressures in filters, regulators, and hoses. Plus, it can help you achieve a lower unloaded power for your compressed air system. It can add up to significant savings over time. Depending on your application, you may be able get even greater efficiency by selecting motors that are oil free.
Factors Impacting Compressor Oil
A variety of factors can influence the efficiency and durability of oil for air compressors. Knowing these aspects and choosing the right lubricant to the specific machine at your plant can improve operational effectiveness and lower maintenance costs.
Many air compressors use mineral or standard oil, which is more affordable as synthetic oils however may cause problems with lubrication when used in extreme temperatures or when under high load. Furthermore, mineral oils can oxidize, forming varnish in the compressed air system, which can increase energy use and may damage pneumatic tools and other equipment.
A top air-oil separator can be the primary component of the equipment to ensure pure, oil-free air. Donaldson’s built-in air-oil separators come equipped with various media, including their exclusive Synteq XP coalescing media, with a long lifespan as well as superior performance. This helps ensure that you comply with low-oil carryover requirements. This allows for energy savings, lower recirculation of oil, and reduced restriction in the distribution system.
Oil Quality and Performance
Engine oil’s primary function is in the role of a friction breaker. A micron-thin layer of oil is all that exists between the unlubricated metal surface which grind against each other, and damaging themselves if they overheat. The amount of energy required to overcome the molecular friction requires careful oil formulation so that it’s minimal as is possible, without compromising the shear stress to shear rate characteristic necessary for optimum operation.
Air compressor oils are an essential element of your air compressor and the correct selection for storage, maintenance, and troubleshooting are all important to its efficiency. For the best results, choose a premium quality oil specifically developed specially for your particular compressed air use.
Making use of food-grade oils is a further step in the quality of the oil. It ensures that it’s safe to use in places where food product are being handled. These kinds of oils are designed to be flavorless or odorless, and will pass highest permissible level for the FDA’s H1 lubricants at 10-parts per million (ppm). Utilizing this kind of oil reduces the chance of contamination, and boost the performance of your overall system.
Maintaining Compressed Air System Efficiency
It’s crucial to get a good look in your system for compressed air and especially on the demand side for identifying energy saving possibilities. This requires more than an annual inspection or changing filters. An even more thorough approach involves examining all aspects of the system from piping up to equipment for use at the end.
Examine the piping for pressure drops, which impedes flow and drives up energy demand. To reduce the impact of this problem, it starts by making the best choice of size to the system as well as its purpose of use.
Fixing air leaks often represents the biggest opportunity for saving energy since they are the reason for the largest portion of energy consumption. Repairing or inspecting these air leaks often is a key component of maintenance that is preventive.
Inspecting compressors for loose connections or belts, as well as paint conditions and hot spots along with monitoring acoustic levels, vibration and bearing temperature will ensure an efficient operation as well as less operating cost. Utilizing Donaldson high-end air-oil separators, with lower oil carryover can also help save energy, as the well developed and expensive lubricant within the compressor, where it is needed.